The Astarcor in-house engineering and design teams provide a full service. We have over 25 years’ experience in bespoke mould tool manufacture. We can research patent databases prior to application design. In addition, we provide SLA model making and tool manufacture running through to product launch. Our project management process all takes place in-house for quality control and efficient value-driven solutions.

Phase I
Product Design

- Design Service
- Complete System Development
- Optimal Material Selection
- Innovative Concept Analysis

Phase II

- Initial Design
- SLA Modelling
- Mechanical Prototyping
- Rapid Tooling

Phase III
Mould Making

- Insert Moulding
- Injection Moulding
- Twin Shot Moulding
- Silicon Moulding
- Optimisation of Production Parameters

Phase IV

- Initial Design
- SA Modelling
- Mechanical Prototyping
- LVMH Production
- Automation
- Reagent Filling

Phase V
Assembly & Testing

- Product Assembly
- Automation
- Lab Tests (RNAse, DNAse, pyrogen-free)
- Sterility Testing
- Beta Test Site Evaluation

Phase VI

- CE Marking
- Integrity Testing
- Clean Room Production Class 100,000
- Printing with Camera Examination
- Packaging (ready for sale)
- Transport to Customer Location

Full in-house Bespoke Moulding Solutions

We are a totally integrated supplier very conversant with managing major international programs. We manufacture high quality plastic manufacturing products with special expertise for customers in clinical, laboratory and industrial businesses.

Our manufacturing facilities are clean and safe. All our processes are in line with international guidelines with clean room facilities. Our quality programs include verification of machinery and equipment; i.e. design qualification (DQ), installation qualification (IQ), operational qualification (OQ), and performance qualification (PQ).